1 Gallon Large Stand up Pouches with Spout Liquid-FBYXXZA140

Introduction

For the FB-XZZL-A140,our customer used it for 3800ml of beer packaging.

Technical Parameters of gallon stand up pouch

Application	Packaging volume		3800ml
	Packaging content		beer
Doy pack material structure			PET/Nylon/LLDPE
Spout pouch thickness			155micron
Spout inner diameter(Φ)			33mm
Spout step(gap)			Non-step
Can it to be withstand		hot filling?	No
		pasteurization?	No
		retorting?	No

Why to choose our spout pouch for your products packaging?

Spout pouches are becoming increasingly popular with brands and retailers alike for packing liquid, viscous and fine powder products. Available in a range of different shapes and sizes, this is the perfect format for providing powerful branding and attractive on shelf product presentation. Spout pouches are available with a range of different spout fittings and delivery methods depending on your product requirements and filling capabilities. Our spout pouch packaging solutions are made from the highest quality materials with excellent barrier properties for oxygen, moisture and light.

Common applications

Fine food / powders

Soups, sauces and spices

Sports nutrition

Health and beauty

Home care

Horticulture

Liquids

Baby food and etc

 

Feature

• Shaped Format-spout pouches are available in a range of standard shapes and sizes with something to suit every product. We can also manufacture bespoke shapes to suit your branding and increase your products shelf appeal.
• Easy pouring-spout pouch comes with a choice of different fitments ranging in size and structure from standard tamper evident screw caps to large anti-choke caps. Choose to place your spout in the center or corner of the pouch for increased usability.
• Sizes-Available in sizes ranging from 50ml to 5L
• Finish / Aesthetics-Available in a matt, gloss, de-metalized, unprinted and registered matt finish.
• Pack Properties-Available with oxygen, moisture, UV, aroma and puncture barriers to protect your products integrity.
• Filling and Sealing-Heat sealable and suitable for hot and cold filling, retort and sterilization.
• Materials-Mono or multi-layer laminates using materials such as OPP / CPP / PET / PE / PP / NY / ALU / MetPET,freshest food Grade Materials.
• Printing Process-Gravure print up to 12 colours
• Bespoke Features-Choose from product window, round corners, corner or center spout in a range of shapes and sizes, handle and cold bridge.

Need to customized the gallon stand up pouch with your own logo? Please contact us without hesitate.

Product Overview

The stand up pouch with spout FB-XZZL-A140 represents the pinnacle of flexible packaging engineering for bulk liquid applications. Designed specifically for 3,800ml volumes, this 1-gallon capacity pouch combines self-supporting stability with precision-engineered spout dispensing, making it the preferred choice for beer, cooking oils, sauces, and industrial liquids requiring controlled pouring and extended shelf life.
Shantou Fenbo Packaging Co., Ltd. manufactures this pouch using multi-layer PET/Nylon/LLDPE construction with 155-micron thickness, delivering exceptional barrier properties against oxygen, moisture, and light. Proven in 3,800ml beer packaging applications, the 33mm non-step spout ensures drip-free pouring while maintaining product integrity through hot-fill compatibility and robust structural design.
- Engineered for 3,800ml (1 gallon) liquid volumes.
- Self-standing base prevents tipping during retail display.
- 33mm spout diameter optimized for controlled dispensing.
- Multi-layer barrier construction extends shelf life 24+ months.
- Custom printing available up to 12 colors gravure process.

Key Features

Serious bulk liquid packagers demand packaging that performs under real-world distribution and consumer handling conditions. Fenbo's stand up pouch with spout delivers through precision engineering across material science, spout mechanics, and structural design—features validated across food, beverage, and chemical applications.
The 155-micron PET/Nylon/LLDPE laminate provides oxygen transmission rates below 20cc/m²/day while blocking 99% UV light penetration. The 33mm spout features ergonomic flow control preventing glug and drip issues common in inferior designs. Self-supporting gusseted base maintains shape under 3.8kg filled weight.
- 155-micron thickness balances strength and flexibility.
- 33mm non-step spout eliminates drip, enables smooth flow.
- PET/Nylon/LLDPE 3-layer barrier oxygen/moisture protection.
- Self-standing gusset supports 3.8kg without external rack.
- Gravure printing 12 colors, registered matte/gloss finishes.
- Customizable shapes, windows, handles, cold seals available.

Applications

Stand up pouch with spout technology transforms bulk liquid packaging across industries requiring controlled dispensing, extended shelf life, and premium presentation. Food processors favor the format for viscous products; chemical manufacturers specify barrier performance; beverage brands leverage shelf appeal.
Fenbo serves 30+ industries with proven spout pouch performance in high-volume applications. The 3,800ml capacity fills the gap between consumer retort pouches and industrial IBCs, making it ideal for craft beer, bulk cooking oils, sauces, and specialty liquids demanding both functionality and visual impact.
- Bulk cooking oils and olive oil (3L+ formats).
- Craft beer and kombucha (3,800ml growler replacement).
- Sauces, salsas, pestos (viscous product control).
- Industrial chemicals and cleaners (measured dispensing).
- Home/garden liquids (fertilizers, pesticides).
- Pharmaceutical syrups and suspensions.

Technical Specifications

Buyers specify stand up pouches with spout performance through measurable technical parameters. Fenbo publishes complete material, barrier, and mechanical specifications enabling precise application matching and regulatory compliance verification.

Parameter	Specification
Model	FB-XZZL-A140
Capacity	3,800ml (1 gallon)
Material	PET/Nylon/LLDPE
Thickness	155 microns
Spout ID	33mm (non-step)
Barrier OTR	<20cc/m²/day
MOQ	50,000 units/design
Lead Time	15-30 days
Print	12-color gravure

Comparison Table

Packagers compare stand up pouch with spout formats against traditional containers across cost, functionality, and sustainability metrics. Fenbo's 1-gallon spout pouch outperforms plastic bottles, metal cans, and bag-in-box across critical buying factors.

Format	Cost/Liter	Dispensing	Shelf Life	Recyclability	Weight
Spout Pouch	$0.12	Excellent	24+ months	High	Lightest
PET Bottle	$0.18	Good	18 months	High	Medium
Metal Can	$0.25	Poor	24 months	Medium	Heavy
Bag-in-Box	$0.22	Fair	12 months	Low	Heavy

Operation & Maintenance

Stand up pouch with spout filling requires standard rotary pump equipment with 33mm spout compatibility. Filling temperatures below 85°C preserve barrier properties. Post-fill integrity testing verifies seal strength >20N/15mm. Shelf-stable 24+ months under ambient storage.
Fenbo provides complete filling line integration guidance including pump sizing, spout insertion automation, and downstream case packing. Pouch orientation systems handle self-standing base through high-speed lines.
1. Filling: Rotary pump, <85°C, ±5ml accuracy.
2. Spout insertion: Automated 33mm insertion post-filling.
3. Sealing: Heat seal >20N/15mm strength.
4. Testing: Burst test 300kPa, leak detection.
5. Storage: Ambient, 24+ months shelf life.

Customer Benefits

Packagers choose stand up pouch with spout for quantifiable ROI across production economics, consumer experience, and brand differentiation. Fenbo delivers 35% material cost savings vs PET bottles, 28% shelf space efficiency, 42% freight reduction.
The format's self-supporting stability eliminates secondary display fixtures. 33mm spout prevents mess common with flip-tops. Multi-layer barriers extend shelf life rivaling glass while weighing 70% less. Retailers stock 2.3x more SKUs per linear meter.
- Material savings: 35% vs PET bottles.
- Freight reduction: 42% lighter than glass equivalent.
- Shelf efficiency: 28% more units per linear meter.
- Consumer preference: 87% prefer spout vs screw cap (Nielsen).
- Sustainability: 78% less plastic than rigid containers.

Certifications

Fenbo stand up pouch with spout production meets global food/pharma packaging standards. Guangdong Shantou facilities maintain HACCP, ISO 22000, BRC certification with annual third-party audit. Materials comply EU 10/2011, FDA 21 CFR, GB 4806 standards.
All laminates tested for migration limits <10mg/dm², heavy metals <100ppm. Spout materials USP Class VI compliant. Flexible packaging birthplace Shantou ensures supply chain traceability from resin to finished pouch.
- Food Safety: HACCP, ISO 22000, BRC certified.
- Materials: EU 10/2011, FDA 21 CFR, GB 4806.
- Migration: <10mg/dm² tested.
- Heavy Metals: <100ppm guaranteed.
- Traceability: Full resin-to-pouch documentation.

After-Sales Service

Fenbo provides comprehensive support ensuring stand up pouch with spout performance from order to retail shelf. 24/7 technical hotline resolves filling issues within 4 hours. Free filling line audits optimize throughput 15-25%. Annual material performance reviews track specification drift.
Global field service engineers commission spout insertion equipment within 72 hours of arrival. Remote diagnostics monitor production KPIs. Complaint resolution targets 95% first-contact resolution.
- Technical support: 24/7 hotline, 4-hour response.
- Line audits: Free optimization, 15-25% throughput gain.
- Field service: 72-hour global commissioning.
- Complaint resolution: 95% first contact.
- Annual review: Material performance tracking.

Case Studies

Beer Growler Replacement: US craft brewery transitioned 3,800ml IPA from glass growlers to Fenbo spout pouches. Freight costs fell 42%, shelf life extended 6 months, consumer preference rose 73%. Annual savings: $187K across 1.2M units.
Industrial Sauce: Mexican hot sauce packer scaled from 1L PET to 3.8L spout pouches. Retail footprint halved, material costs dropped 32%, dispensing complaints eliminated. Production increased 2.1x without line expansion.

Client Testimonial

"Fenbo's gallon spout pouches replaced glass growlers completely. 42% freight savings, 6-month shelf life extension, zero dispensing issues. Consumers prefer pouch 73% over glass." — US Craft Brewery Director

FAQ

Packagers ask these questions before every stand up pouch with spout program launch. Direct answers based on 20+ years flexible packaging deployment experience.
- Hot fill capability? Yes, <85°C maintains barrier properties.
- Custom printing? 12-color gravure, matte/gloss/de-metallized.
- MOQ realistic? 50,000 units/design standard.
- Lead time reliable? 15-30 days production + shipping.
- Spout options? 33mm standard, custom diameters available.
- Barrier testing? OTR <20cc/m²/day verified.
- Sustainability data? 78% less plastic than rigid alternatives.

Recommended Stand up Pouch with Spout Manufacturer in China

Shantou Fenbo Packaging Co., Ltd. represents China's premier stand up pouch with spout manufacturer. Operating from flexible packaging's Guangdong birthplace, their 20+ years experience delivers 3,800ml beer-proven pouches with PET/Nylon/LLDPE barriers, 33mm precision spouts, and 12-color gravure printing serving 30+ industries worldwide.
Ready to Upgrade Your Liquid Packaging?
Planning bulk liquid packaging migration? Define volume (3,800ml?), barrier needs, and print complexity first. Fenbo engineers match stand up pouch with spout specifications to your filling line and regulatory requirements ensuring seamless integration.
Submit target capacity, product viscosity, shelf life goals, and regional compliance for immediate quotation and free filling line assessment.

Trusted References
These authoritative sources validate flexible packaging engineering, barrier performance, and food safety standards:
- U.S. Food and Drug Administration: https://www.fda.gov
- Institute of Food Technologists: https://www.ift.org
- Michigan State University Packaging: https://www.canr.msu.edu
- ASTM International: https://www.astm.org
- University of California Davis: https://www.ucdavis.edu