What is the principle of vertical form fill seal machine?

Jun 20,2024 | Views: 72
The principle of a Vertical Form Fill Seal (VFFS) machine involves a sequence of automated steps that form, fill, and seal a package, typically a bag, from a roll of flexible plastic film. Here’s an overview of the process:

1. Film Unwinding:

The machine starts with a roll of plastic film. The film is unwound and fed through the machine.

2. Forming the Bag: 

The film is pulled downward over a forming tube. As it moves down, it is shaped into a tube. The edges of the film are brought together and sealed vertically along the length of the tube, creating a continuous cylinder of film. This vertical seal is typically created by heat sealing, where the film edges are pressed together and heated to fuse them.

3. Filling the Bag:

The product to be packaged (e.g., snacks, grains, powders) is dispensed into the formed tube. The product is usually fed through the inside of the forming tube, dropping into the bottom of the tube that has been previously sealed horizontally.

4. Sealing the Bag: 

Once a set amount of product has been filled into the bag, a horizontal sealing mechanism clamps down at a point below the filled product, sealing the film horizontally and cutting it from the continuous film tube. This creates the bottom seal for the next bag and the top seal for the current bag.

5. Cutting the Bag:

The machine then cuts the film horizontally, separating the filled and sealed bag from the rest of the film. The new bag is now ready to be ejected or further processed (e.g., labeled or boxed).

vertical form fill seal machine

Key Components of VFFS Machines:

Film Roll: The source of the packaging material.
Forming Tube: Shapes the film into a cylindrical form.
Vertical Sealing Unit: Seals the edges of the film to form the tube.
Product Feeder: Dispenses the product into the formed film tube.
Horizontal Sealing and Cutting Unit: Seals and cuts the film to form individual bags.

Advantages of VFFS Machines:

High Efficiency: Automated process allows for high-speed packaging.
Versatility: Can handle various types of products and bag sizes.
Space-Saving: Vertical design takes up less floor space.
Cost-Effective: Reduces labor costs and minimizes material waste.

This principle makes VFFS machines suitable for a wide range of industries, including food, pharmaceuticals, and chemicals, where efficient and reliable packaging is crucial.

Next: What are the disadvantages of form fill seal?